Bucker Jungmeister repair

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3 years 3 months ago #24973 by kevinross
Bucker Jungmeister repair was created by kevinross
Following a dead stick landing in Pea field my Bucker Fuselage split. After stripping out the hardware and peeling back the covering it quickly became apparent that most of the failure was in the joint glue but i think calling it glue is too generous - maybe the chinese make it from snot or babies teardrops !
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3 years 3 months ago #24974 by Brian
Replied by Brian on topic Bucker Jungmeister repair
There is a "good side" Kevin, at least you've a clean break to repair, not the usual torn mess of fibres that won't quite go together. Perhaps the wily Chinese designed the joint as a breakaway feature, but I don't think they'd be so kind.

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3 years 3 months ago #24983 by kevinross
Replied by kevinross on topic Bucker Jungmeister repair
Clamped the parts with rope ties
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3 years 3 months ago #24984 by kevinross
Replied by kevinross on topic Bucker Jungmeister repair
Looking further at the FG30 it appears the inlet valve mechanism has failed. The cam seems to have full lift but the push rod has dropped.
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3 years 3 months ago #24985 by kevinross
Replied by kevinross on topic Bucker Jungmeister repair
The excessive valve clearance is due to inlet pushrod wear with swarfe in the tappet (cam follower) socket. Note the exhaust side benefits from valve stem blow past. This engine has at best had 1 1/2 hrs running !

Google reveals that inlet cam wear is common on Saito engines due to lack of lube in the design. So the sum up, my experience with expensive Saito engines is a disappointment compared to my cheap and nasty Chinese NGH which has run for nearly 3 years in my GP Stearman which has stopped once due to requiring a de-coke.
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3 years 3 months ago #24987 by JRI
Replied by JRI on topic Bucker Jungmeister repair
I wonder if fitting nipples to the rocker covers and linking them together with silicone tube might allow some of the exhaust blow-by oil/vapour to reach the inlet rocker and pushrod Kevin?

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