Update: Well here is my final view and answer

on this subject. On Thursday 8th I did a quick noise test with the help of Simon with the GP original "muffler" fitted. Taken at ground level at a distance of 7 metres at WOT = RPM 7650. Prop Falcon 20x8 Front 94db, Sides 90 db, From Behind 86 db. The "bark" from the exhaust at any thing above half throttle is not nice. So, I have decided that at the moment the Extra is NOT flyable. If the OS exhaust is fitted I lose 1000rpm and max out at 6600. An option is to try a 22x10 prop but that might be just too much load, moving in to the 50cc domain here I think. I don't know which way to go for now.