Custom Exhaust DLE55

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09 Feb 2017 19:46 #11885 by kevinross
Replied by kevinross on topic Custom Exhaust DLE55

PhilF51 wrote: Thanks Kevin for the link. I assume you mean this one - toni-clark-shop.com/Silencer-kit-for-HMS...ankcase-for-ZG-45-62 for E99.90. :unsure:
How I read it though, is that the silencer is mounted to the airframe and connected to the header with silicon tube?


Phil - If i remember correctly, This unit is designed to be mounted longditudinaly directly behind the crankcase with the motor mounted on a alloy plate spider. The bottom line is - Can you fit the 80mm diam can behind the engine. If yes we can contact Toni Clark and ask if he can put together a suitable kit , Generally, the practical scale silencer principle is mount it ridigidly to the engine requiring good assembly skills but they do work. - I'm going to e mail you some files that i can't upload

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10 Feb 2017 18:44 - 10 Feb 2017 18:49 #11895 by Phil Ford
Replied by Phil Ford on topic Custom Exhaust DLE55
Thanks Kevin, got the files okay. 80mm? That's a big'un! More room for gas expansion so less noise.

I will have measure up but I think 80mm is too much. I have to stick to the outlet style too because the cowl has already been cut out, although a large single exit furthest away from inlet would be acceptable.

Not taking into account the postage from Germany there isn't much in it, money wise with JE custom exhaust albeit their version is 1.5mm ally.

Images below show as it is at the moment..
Last edit: 10 Feb 2017 18:49 by Phil Ford.

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11 Feb 2017 10:45 - 11 Feb 2017 10:47 #11905 by Phil Ford
Replied by Phil Ford on topic Custom Exhaust DLE55
Been thinking about exhaust issue - Yes I know, unbelievable. :lol:

This may be an alternative. My GT33 muffler does a very good job as it is baffled so how about the OS GT60 version. As DLE are clones I checked the distances between mounting holes (40mm) same as OS. ;)
Specs: GT60 Muffler
FEATURES
Aluminum construction with matte black finish
INCLUDES
Muffler with Gasket and two 4.5x50mm Mounting Screws with Washers
SPECIFICATIONS
Center of Muffler Mounting Holes: 1.6" (40mm)
Output Pipe Diameter: 0.98" (25mm)
Canister Diameter: 1.97" (50mm)

Will it do and where to source one? Has this been tried before, OS to DLE?
Last edit: 11 Feb 2017 10:47 by Phil Ford.

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