Goldberg Super Chipmunk

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20 Feb 2020 10:34 #21701 by 4Pedalsfly
Replied by 4Pedalsfly on topic Goldberg Super Chipmunk

Brian wrote: I used to get fed up when a spike nut fell off, and it would always be the one you couldn't reach. I replaced all my spike nuts with threaded inserts, they cost a bit more, but they do make engine fitting a breeze.


Phil /Brian - "Spike" Nuts a.k.a "Tee" Nuts - My technique for fitting "Tee" nuts is to first drill a hole slightly less in dia than the body
of the Tee nut.
Then using an oiled Socket Head Capscrew & suitable washer engage into the Tee nut and tighten the screw drawing the Tee nut
into the plywood motor mount until it feels solid, for extra safety a dab of cyno on the prongs may be added.
Todate I've never had one drop out - oops ! tempting fate.

Colin.

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20 Feb 2020 11:26 - 20 Feb 2020 11:28 #21703 by Phil Ford
Replied by Phil Ford on topic Goldberg Super Chipmunk
Guys the issue was where the lower engine mounting holes needed to be lined up with a bearer/brace on the inside of the firewall. This brace was not flat it was made up of a 45% angle of spruce. I believe it would've been required to support the original tank or spacer. As you know spike nuts need a flat surface or indeed so does threaded inserts so I realised I was stuffed. I have 3/4 balsa but not Spruce so I could create and opposite angle to the bearer therefore the nut sees a flat surface (Still following?). Scratching my head I found a little bit of Obechi strip that was 18mm x 10mm. I figured that if I cut down through it at 45% I have what I needed.

The most annoying and get angry moment is how the hell to I get my "big mits" inside that tank bay to stick them on? I decided to drill the holes required in the blocks and press the spike nuts in. Easy! Now get a bolt with a big flat washer and pull the new blocks into place and hopefully the glue will hold them in place. I cannot confirm this 100% because I just cannot get right in there! It appeared to work but after having to remove the engine mounting again this is when I realised the glue had not held sufficiently. Hence my earlier post and rantings.

The reference to Ebay was I found the Chippy on Ebay. It looked okay from the image but after driving up to Coventry and seeing it in the flesh I could see it was in not that good a nick. T. As I still had my original wing virtually intact I only wanted the fuselage, so I took it on. Of course who ever built it used the methods at the time, like gluing in the tank rail! (What happens if you get a tank problem?) In fact gluing everything in. :( The covering was fading and lifting and until I started to try and tidy it up that I discovered it had been covered in that damn Monokote. Lost interest then until now.
Last edit: 20 Feb 2020 11:28 by Phil Ford.

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20 Feb 2020 18:17 #21709 by Phil Ford
Replied by Phil Ford on topic Goldberg Super Chipmunk
Progressing well now. Cowl has final cut for exhaust outlet. Ailerons, rudder, elevator have been set up with dual rates.
flaps with some elevator compensation and the throttle set up with engine cut. Voltage regulator fitted with failsafe switch. Fuel dot it bit over the top but I had it to hand. I have ordered some chipmunk graphics from Callie Graphics in the USA. Just waiting on the spinner and remote glow to turn up. When or If the wind dies back I may be able to get out and paint the cowl sometime. :unsure:

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25 Feb 2020 16:05 #21733 by Phil Ford
Replied by Phil Ford on topic Goldberg Super Chipmunk
Virtually done now, waiting on some graphics and a bit of tarting up and get outside to balance it out with hopefully just batteries. Prop size is 13x8 scimitar but have bought a 14x8 too if under propped. Not sure of the weight yet either.

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26 Feb 2020 12:25 #21736 by Phil Ford
Replied by Phil Ford on topic Goldberg Super Chipmunk
Today made up a battery tray that slides in below tank so the pack can be moved forward or back. Plane balances at mid point of CG according to Goldberg with empty tank. AUW weight empty = 7.7lbs (3.5Kgs).

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26 Feb 2020 16:09 - 26 Feb 2020 16:10 #21739 by Phil Ford
Replied by Phil Ford on topic Goldberg Super Chipmunk
Decided on some extra livery. Fuselage line follows on from red leading edge of wing. Hopefully the sponsor graphics by Callie Graphics will be here soon to enhance the looks. Just noticed that the wing tip ends by the ailerons have not been covered. Out with the iron again.:oops:
Last edit: 26 Feb 2020 16:10 by Phil Ford.

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03 Mar 2020 17:33 #21753 by Phil Ford
Replied by Phil Ford on topic Goldberg Super Chipmunk
Graphics turned up today from the USA (Callie Graphics). They are for Art Scholl's version for 1/6th scale although I won't be using all of them. These are great graphics. Peel off the backing, rub down firmly in position (you can use some soapy water to make them slide, etc) then gently lift off the top tape.

Callie hold popular plane graphics or will create custom graphics for you in any size.

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04 Mar 2020 18:14 #21765 by Phil Ford
Replied by Phil Ford on topic Goldberg Super Chipmunk
Done some sticking on the Chippy fuselage this morning.

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09 Mar 2020 16:14 - 09 Mar 2020 16:30 #21785 by Phil Ford
Replied by Phil Ford on topic Goldberg Super Chipmunk
As most work had been done I was looking forward to starting her up. Not so good. Running rough and I have never seen so much oil/fuel being sprayed about. I had a horrible feeling this was because the tank is too high compared to the carb. I could not extend the carb due to the mounting beam. No other choice but to lower the tank. That would also cause issues with battery position too. But as usual that became a day long slog. I was beginning to lose patience! Slept on it overnight and attacked it again on Sunday morning. It is long story to be a happy with the change of installation, re-position the receiver/regulator and then redesign the battery tray. Anyways, Sunday afternoon the anticipated start up. Fired up straight away leaned out the low end and it sat happily idling away and a nice transition. :) I did not do a final tune as it is Sunday and neighbours.

WHEN the weather settles a maiden might be nice and if I can remember where Cashmoor is. Looks like more crap weather until early next week........
Last edit: 09 Mar 2020 16:30 by Phil Ford.

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29 Mar 2020 14:53 - 30 Mar 2020 12:28 #21898 by Phil Ford
Replied by Phil Ford on topic Goldberg Super Chipmunk
Twiddling thumbs. Day 13. Eaten more chocolate than I would in a year. What can I do? Some graphics turned up on Saturday from the USA so today, Sunday done some cutting and sticking. Fuselage has stars running along the sides. I forgot to ask Carrie Graphics for some big blue stars so no choice but to cut my own out of Oracover. Scalpel and a pack of new blades later the plain white topside of the wing is starry.
Last edit: 30 Mar 2020 12:28 by Phil Ford. Reason: Days on lockdown wrong

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