Stearman build

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1 year 5 months ago #26313 by kevinross
Replied by kevinross on topic Stearman build
This semi rigid plastic sheet will provide the separator when i produce the mould
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1 year 5 months ago #26320 by kevinross
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Fwd and rear plugs now mounted for laminating moulds but that stage may have to wait for fine weather. In the meantime i need to make a half plug to produce 4 half wheel pant sections
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1 year 4 months ago #26363 by kevinross
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My first attempt to make the wheel spat plug was OK but once again John Banister provided his excellent skills with CNC design and manufacture and produced two perfectly matching back to back plugs.
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1 year 4 months ago - 1 year 4 months ago #26364 by kevinross
Replied by kevinross on topic Stearman build
In the end I concluded it would be easier for me to slice the block in two using my bandsaw and mount for final shaping/ smoothing.

The plastic separator will prevent any filler gluing the two halves together
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Last edit: 1 year 4 months ago by kevinross.
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1 year 4 months ago #26371 by kevinross
Replied by kevinross on topic Stearman build
Spread over the last week the plugs have required about 10 cycles of cut back / fill / cut back / etc to get to this stage. Now taken them to my local car body shop who will apply 2 -pack primer filler (they'll use up the surplus in spray gun when doing repairs)
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1 year 4 months ago #26372 by DavidTappin
Replied by DavidTappin on topic Stearman build
More power to your elbow Kevin!

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