A final check on the fit of the new spar inserts and with the wings set up on the dihedral blocks, I glued up the wings and centre section and left it to dry overnight. The weather made it more than overnight, at least everything turned out alright. Well almost. I'd left the ailerons in place as the covering on them was OK. I should have known better. Pulling the wing assembly into alignment had an unexpected effect on the wing to aileron clearance. The ailerons now touched the adjacent ribs quite firmly. The hinges are the pin type, no way to dismantle them. I wondered if I could slide a piece of brass tube over the protruding pin bit and perhaps be able to wiggle it through the epoxy holding it in. The tube was filed to a fairly sharp edge, and I cut a couple of shallow slots to make a crude drill bit. All I managed to achieve was a sore finger and a few crumbs of cured epoxy resin. Looked as though the only way to get the ailerons off would be to cut through the hinges, awkward due to the metal hinge pin. I wondered about ways of using the tube "drill". I soldered the tube to a piece of Bowden cable, then soldered the other end of the cable to prevent fraying. I slid on a small washer, cut the PTFE outer to slightly shorter than the cable. Hoping it would work, I held the Bowden cable in a small hand drill, pushed the tube over the exposed hinge and pushing as hard as I could on the PTFE tube and turning the drill, I began to drill away the epoxy round the hinge pin. First snag, The end bit I was holding got too hot, the cure was a drop of oil on the washer. Pushing hard on the tube and turning the handle, five minutes was all it took to release the hinge. I'll be able to insert some new balsa around the hinge area, then re-drill the hinge mounting holes about 1/32" further outboard.